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ABA Three-Layer Co-Extrusion Casting

ABA Three-Layer Co-Extrusion Casting

Designed for lab-scale R&D, this aba three-layer co-extrusion casting efficiently produces multi-layer films with precise temperature control, easy operation, and versatile material compatibility for polymer research.

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Three-Layer Co-Extrusion ABA Film Blowing Machine Features

Ø Servo -driven extruder screw with stepless precise speed adjustment, ensuring stable plasticization and uniformity

Ø CAE-optimized co-extrusion die geometry featuring streamlined flow channels (zero dead zones) to ensure homogeneous material distribution

Ø Independent servo motor drives for all power rollers, enabling precise speed control and excellent synchronization.

Ø Height-adjustable casting roller to accommodate varying melt strengths and optimize casting process requirements.

Ø Industrial-grade PLC & HMI integration with intuitive touchscreen interface for reliable operation and seamless user interaction

Ø Real-time data acquisition & visualization (pressure, temperature, line speed,etc) for enhanced process monitoring

Ø Ergonomic structural design for enhanced operational convenience.

Ø Optional Configurations

  • Online vision inspection: Detects film defects during continuous production.

  • Constant-tension or follow-up roller winding device: Improve film winding consistency

  • Electrostatic adsorber/air knife: Enhances melt adhesion to the roller surface.

Three-Layer Co-Extrusion ABA Film Blowing Machine Application

Ø Co-extrusion casting experiments for polymer materials

Ø Research and optimization of co-extrusion casting processes

Ø Performance testing of new materials in co-extrusion casting applications

Three-Layer Co-Extrusion ABA Film Blowing Machine Technical Data

Model

FPCL-20/30

Serial No.

FDC-001

Applicable Materials

PE, PP, PET, PA, TPU, ETFE, etc

Screw Diameter

φ25 mm (two units are the same)

Screw L/D Ratio

28

Screw Speed

0-120 rpm

Die Layer Configuration

A/B/A (3-layer)

Die Lip Width

200 mm

Max. Product Width

0-150 mm

Product Thickness

0.02-0.1 mm

Roller Face Width

220 mm

Line Speed

0-10 m/min

Pressure Measurement Range

0-50 MPa

Pressure Measurement Accuracy

0.5% FS

Temperature Control Range

RT -350°C

Temperature Control Accuracy

±1℃

Power Supply

3-phase 5-wire 380V±10%, 50 Hz

Compressed Air Supply

6–8 bar (dry, oil-free)

Cooling Water

Soft water,ΔP: 2.5–4.0 bar

Operating Environment

10–40℃, ≤80% RH (non-condensing)

Rated Power

Approx. 42 kW (incl. liquid medium roller temp. regulator)

Dimensions (L×W×H)

3270 mm×1150 mm×1650 mm

Net Weight

Approx. 1800 kg



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Need a Custom Polymer Testing Solution? Get a Free Consultation! Need a Custom Polymer Testing Solution? Get a Free Consultation!